Balance refers to the location of the CG of an aircraft, and is important to stability and safety in flight. The CG is a point at which the aircraft would balance if it were suspended at that point.
The primary concern in balancing an aircraft is the fore and aft location of the CG along the longitudinal axis. The CG is not necessarily a fixed point; its location depends on the distribution of weight in the aircraft. As variable load items are shifted or expended, there is a resultant shift in CG location. The distance between the forward and back limits for the position of the center for gravity or CG range is certified for an aircraft by the manufacturer. The pilot should realize that if the CG is displaced too far forward on the longitudinal axis, a nose-heavy condition will result. Conversely, if the CG is displaced too far aft on the longitudinal axis, a tail heavy condition results. It is possible that the pilot could not control the aircraft if the CG location produced an unstable condition. [Figure 1]
Figure 1. Lateral and longitudinal unbalance |
Location of the CG with reference to the lateral axis is also important. For each item of weight existing to the left of the fuselage centerline, there is an equal weight existing at a corresponding location on the right. This may be upset by unbalanced lateral loading. The position of the lateral CG is not computed in all aircraft, but the pilot must be aware that adverse effects arise as a result of a laterally unbalanced condition. In an airplane, lateral unbalance occurs if the fuel load is mismanaged by supplying the engine(s) unevenly from tanks on one side of the airplane. The pilot can compensate for the resulting wing-heavy condition by adjusting the trim or by holding a constant control pressure. This action places the aircraft controls in an out-of-streamline condition, increases drag, and results in decreased operating efficiency. Since lateral balance is addressed when needed in the aircraft flight manual (AFM) and longitudinal balance is more critical, further reference to balance in this site means longitudinal location of the CG.
Flying an aircraft that is out of balance can produce increased pilot fatigue with obvious effects on the safety and efficiency of flight. The pilot’s natural correction for longitudinal unbalance is a change of trim to remove the excessive control pressure. Excessive trim, however, has the effect of reducing not only aerodynamic efficiency but also primary control travel distance in the direction the trim is applied.
Effects of Adverse Balance
Adverse balance conditions affect flight characteristics in much the same manner as those mentioned for an excess weight condition. It is vital to comply with weight and balance limits established for all aircraft. Operating above the maximum weight limitation compromises the structural integrity of the aircraft and can adversely affect performance. Stability and control are also affected by improper balance.
Stability
Loading in a nose-heavy condition causes problems in controlling and raising the nose, especially during takeoff and landing. Loading in a tail heavy condition has a serious effect upon longitudinal stability, and reduces the capability to recover from stalls and spins. Tail heavy loading also produces very light control forces, another undesirable characteristic. This makes it easy for the pilot to inadvertently overstress an aircraft.
Stability and Center of Gravity
Limits for the location of the CG are established by the manufacturer. These are the fore and aft limits beyond which the CG should not be located for flight. These limits are published for each aircraft in the Type Certificate Data Sheet (TCDS), or aircraft specification and the AFM or pilot’s operating handbook (POH). If the CG is not within the allowable limits after loading, it will be necessary to relocate some items before flight is attempted.
The forward CG limit is often established at a location that is determined by the landing characteristics of an aircraft. During landing, one of the most critical phases of flight, exceeding the forward CG limit may result in excessive loads on the nosewheel, a tendency to nose over on tailwheel type airplanes, decreased performance, higher stalling speeds, and higher control forces.
Control
In extreme cases, a CG location that is beyond the forward limit may result in nose heaviness, making it difficult or impossible to flare for landing. Manufacturers purposely place the forward CG limit as far rearward as possible to aid pilots in avoiding damage when landing. In addition to decreased static and dynamic longitudinal stability, other undesirable effects caused by a CG location aft of the allowable range may include extreme control difficulty, violent stall characteristics, and very light control forces which make it easy to overstress an aircraft inadvertently.
A restricted forward CG limit is also specified to assure that sufficient elevator/control deflection is available at minimum airspeed. When structural limitations do not limit the forward CG position, it is located at the position where full-up elevator/control deflection is required to obtain a high AOA for landing.
The aft CG limit is the most rearward position at which the CG can be located for the most critical maneuver or operation. As the CG moves aft, a less stable condition occurs, which decreases the ability of the aircraft to right itself after maneuvering or turbulence.
For some aircraft, both fore and aft CG limits may be specified to vary as gross weight changes. They may also be changed for certain operations, such as acrobatic flight, retraction of the landing gear, or the installation of special loads and devices that change the flight characteristics.
The actual location of the CG can be altered by many variable factors and is usually controlled by the pilot. Placement of baggage and cargo items determines the CG location. The assignment of seats to passengers can also be used as a means of obtaining a favorable balance. If an aircraft is tail heavy, it is only logical to place heavy passengers in forward seats. Fuel burn can also affect the CG based on the location of the fuel tanks. For example, most small aircraft carry fuel in the wings very near the CG and burning off fuel has little effect on the loaded CG.
Management of Weight and Balance Control
Title 14 of the Code of Federal Regulations (14 CFR) part 23, section 23.23 requires establishment of the ranges of weights and CGs within which an aircraft may be operated safely. The manufacturer provides this information, which is included in the approved AFM, TCDS, or aircraft specifications.
While there are no specified requirements for a pilot operating under 14 CFR part 91 to conduct weight and balance calculations prior to each flight, 14 CFR part 91, section 91.9 requires the pilot in command (PIC) to comply with the operating limits in the approved AFM. These limits include the weight and balance of the aircraft. To enable pilots to make weight and balance computations, charts and graphs are provided in the approved AFM.
Weight and balance control should be a matter of concern to all pilots. The pilot controls loading and fuel management (the two variable factors that can change both total weight and CG location) of a particular aircraft. The aircraft owner or operator should make certain that up-to-date information is available for pilot use, and should ensure that appropriate entries are made in the records when repairs or modifications have been accomplished. The removal or addition of equipment results in changes to the CG.
Weight changes must be accounted for and the proper notations made in weight and balance records. The equipment list must be updated, if appropriate. Without such information, the pilot has no foundation upon which to base the necessary calculations and decisions.
Standard parts with negligible weight or the addition of minor items of equipment such as nuts, bolts, washers, rivets, and similar standard parts of negligible weight on fixed-wing aircraft do not require a weight and balance check. The following criteria for negligible weight change is outlined in Advisory Circular (AC) 43.13-1 (as revised), Methods Techniques and Practices—Aircraft Inspection and Repair:
- One pound or less for an aircraft whose weight empty is less than 5,000 pounds
- Two pounds or less for aircraft with an empty weight of more than 5,000 pounds to 50,000 pounds
- Five pounds or less for aircraft with an empty weight of more than 50,000 pounds
Negligible CG change is any change of less than 0.05 percent Mean Aerodynamic Chord (MAC) for fixed-wing aircraft or 0.2 percent for rotary wing aircraft. MAC is the average distance from the leading edge to the trailing edge of the wing. Exceeding these limits would require a weight and balance check.
Before any flight, the pilot should determine the weight and balance condition of the aircraft. Simple and orderly procedures based on sound principles have been devised by the manufacturer for the determination of loading conditions. The pilot uses these procedures and exercises good judgment when determining weight and balance. In many modern aircraft, it is not possible to fill all seats, baggage compartments, and fuel tanks, and still remain within the approved weight and balance limits. If the maximum passenger load is carried, the pilot must often reduce the fuel load or reduce the amount of baggage.
14 CFR part 125 requires aircraft with 20 or more seats or maximum payload capacity of 6,000 pounds or more to be weighed every 36 calendar months. Multi-engine aircraft operated under 14 CFR part 135 are also required to be weighed every 36 months. Aircraft operated under 14 CFR part 135 are exempt from the 36 month requirement if operated under a weight and balance system approved in the operations specifications of the certificate holder. For additional information on approved weight and balance control programs for operations under parts 121 and 135, reference the current edition of AC 120-27, Aircraft Weight and Balance Control. AC 43.13-l, Acceptable Methods, Techniques and Practices—Aircraft Inspection and Repair also requires that the aircraft mechanic ensure that the weight and balance data in the aircraft records is current and accurate after a 100-hour or annual inspection.
Terms and Definitions
The pilot should be familiar with the appropriate terms regarding weight and balance. The following list of terms and their definitions is standardized, and knowledge of these terms aids the pilot to better understand weight and balance calculations of any aircraft. Terms defined by the General Aviation Manufacturers Association (GAMA) as industry standard are marked in the titles with GAMA.
Arm (moment arm)—the horizontal distance in inches from the reference datum line to the CG of an item. The algebraic sign is plus (+) if measured aft of the datum and minus (–) if measured forward of the datum.
- Basic empty weight (GAMA)—the standard empty weight plus the weight of optional and special equipment that have been installed.
- Center of gravity (CG)—the point about which an aircraft would balance if it were possible to suspend it at that point. It is the mass center of the aircraft or the theoretical point at which the entire weight of the aircraft is assumed to be concentrated. It may be expressed in inches from the reference datum or in percent of MAC. The CG is a three-dimensional point with longitudinal, lateral, and vertical positioning in the aircraft.
- CG limits—the specified forward and aft points within which the CG must be located during flight. These limits are indicated on pertinent aircraft specifications.
- CG range—the distance between the forward and aft CG limits indicated on pertinent aircraft specifications.
- Datum (reference datum)—an imaginary vertical plane or line from which all measurements of arm are taken. The datum is established by the manufacturer. Once the datum has been selected, all moment arms and the location of CG range are measured from this point.
- Delta—a Greek letter expressed by the symbol Δ to indicate a change of values. As an example, ΔCG indicates a change (or movement) of the CG.
- Floor load limit—the maximum weight the floor can sustain per square inch/foot as provided by the manufacturer.
- Fuel load—the expendable part of the load of the aircraft. It includes only usable fuel, not fuel required to fill the lines or that which remains trapped in the tank sumps.
- Licensed empty weight—the empty weight that consists of the airframe, engine(s), unusable fuel, and undrainable oil plus standard and optional equipment as specified in the equipment list. Some manufacturers used this term prior to GAMA standardization.
- Maximum landing weight—the greatest weight that an aircraft is normally allowed to have at landing.
- Maximum ramp weight—the total weight of a loaded aircraft including all fuel. It is greater than the takeoff weight due to the fuel that will be burned during the taxi and run-up operations. Ramp weight may also be referred to as taxi weight.
- Maximum takeoff weight—the maximum allowable weight for takeoff.
- Maximum weight—the maximum authorized weight of the aircraft and all of its equipment as specified in the TCDS for the aircraft.
- Maximum zero fuel weight (GAMA)—the maximum weight, exclusive of usable fuel.
- Mean aerodynamic chord (MAC)—the average distance from the leading edge to the trailing edge of the wing.
- Moment—the product of the weight of an item multiplied by its arm. Moments are expressed in pound-inches (in-lb). Total moment is the weight of the airplane multiplied by the distance between the datum and the CG.
- Moment index (or index)—a moment divided by a constant such as 100, 1,000, or 10,000. The purpose of using a moment index is to simplify weight and balance computations of aircraft where heavy items and long arms result in large, unmanageable numbers.
- Payload (GAMA)—the weight of occupants, cargo, and baggage.
- Standard empty weight (GAMA)—aircraft weight that consists of the airframe, engines, and all items of operating equipment that have fixed locations and are permanently installed in the aircraft, including fixed ballast, hydraulic fluid, unusable fuel, and full engine oil.
- Standard weights—established weights for numerous items involved in weight and balance computations. These weights should not be used if actual weights are available. Some of the standard weights are:
Gasoline………………………………………….. 6 lb/US gal
Jet A, Jet A-1…………………………………. 6.8 lb/US gal
Jet B……………………………………………….6.5 lb/US gal
Oil………………………………………………….7.5 lb/US gal
Water…………………………………………..8.35 lb/US gal
- Station—a location in the aircraft that is identified by a number designating its distance in inches from the datum. The datum is, therefore, identified as station zero. An item located at station +50 would have an arm of 50 inches.
- Useful load—the weight of the pilot, copilot, passengers, baggage, usable fuel, and drainable oil. It is the basic empty weight subtracted from the maximum allowable gross weight. This term applies to general aviation (GA) aircraft only.
Principles of Weight and Balance Computations
It is imperative that all pilots understand the basic principles of weight and balance determination. The following methods of computation can be applied to any object or vehicle for which weight and balance information is essential.
By determining the weight of the empty aircraft and adding the weight of everything loaded on the aircraft, a total weight can be determined—a simple concept. A greater problem, particularly if the basic principles of weight and balance are not understood, is distributing this weight in such a manner that the entire mass of the loaded aircraft is balanced around a point (CG) that must be located within specified limits.
The point at which an aircraft balances can be determined by locating the CG, which is, as stated in the definitions of terms, the imaginary point at which all the weight is concentrated. To provide the necessary balance between longitudinal stability and elevator control, the CG is usually located slightly forward of the center of lift. This loading condition causes a nose-down tendency in flight, which is desirable during flight at a high AOA and slow speeds.
As mentioned earlier, a safe zone within which the balance point (CG) must fall is called the CG range. The extremities of the range are called the forward CG limits and aft CG limits. These limits are usually specified in inches, along the longitudinal axis of the airplane, measured from a reference point called a datum reference. The datum is an arbitrary point, established by aircraft designers that may vary in location between different aircraft. [Figure 2]
Figure 2. Weight and balance |
The distance from the datum to any component part or any object loaded on the aircraft is called the arm. When the object or component is located aft of the datum, it is measured in positive inches; if located forward of the datum, it is measured as negative inches or minus inches. The location of the object or part is often referred to as the station. If the weight of any object or component is multiplied by the distance from the datum (arm), the product is the moment. The moment is the measurement of the gravitational force that causes a tendency of the weight to rotate about a point or axis and is expressed in inch-pounds (in-lb).
To illustrate, assume a weight of 50 pounds is placed on the board at a station or point 100 inches from the datum. The downward force of the weight can be determined by multiplying 50 pounds by 100 inches, which produces a moment of 5,000 in-lb. [Figure 3]
Figure 3. Determining moment |
To establish a balance, a total of 5,000 in-lb must be applied to the other end of the board. Any combination of weight and distance which, when multiplied, produces a 5,000 in-lb moment will balance the board. For example (illustrated in Figure 4), if a 100-pound weight is placed at a point (station) 25 inches from the datum, and another 50-pound weight is placed at a point (station) 50 inches from the datum, the sum of the product of the two weights and their distances total a moment of 5,000 in-lb, which will balance the board.
Figure 4. Establishing a balance |
Weight and Balance Restrictions
An aircraft’s weight and balance restrictions should be closely followed. The loading conditions and empty weight of a particular aircraft may differ from that found in the AFM/POH because modifications or equipment changes may have been made. Sample loading problems in the AFM/POH are intended for guidance only; therefore, each aircraft must be treated separately. Although an aircraft is certified for a specified maximum gross takeoff weight, it may not safely take off at this weight under all conditions. Conditions that affect takeoff and climb performance, such as high elevations, high temperatures, and high humidity (high density altitudes), may require a reduction in weight before flight is attempted. Other factors to consider when computing weight and balance distribution prior to takeoff are runway length, runway surface, runway slope, surface wind, and the presence of obstacles. These factors may require a reduction in or redistribution of weight prior to flight.
Some aircraft are designed so that it is difficult to load them in a manner that places the CG out of limits. These are usually small aircraft with the seats, fuel, and baggage areas located near the CG limit. Pilots must be aware that while within CG limits these aircraft can be overloaded in weight. Other aircraft can be loaded in such a manner that they will be out of CG limits even though the useful load has not been exceeded. Because of the effects of an out-of-balance or overweight condition, a pilot should always be sure that an aircraft is properly loaded.